Isesengura ry'imiterere n'igabanuka ry'itandukaniro rya fosifore mu byuma by'ubwubatsi bya karuboni

Isesengura ry'imiterere n'igabanuka ry'itandukaniro rya fosifore mu byuma by'ubwubatsi bya karuboni

Kugeza ubu, ibipimo bisanzwe by’insinga n’imigozi by’icyuma bikozwe mu nganda zikora ibyuma byo mu rugo ni φ5.5-φ45, naho urwego rukuze ni φ6.5-φ30. Hari impanuka nyinshi nziza ziterwa no gutandukanya fosifore mu bikoresho by’ibanze bito by’insinga n’imigozi. Reka tuvuge ku ngaruka zo gutandukanya fosifore n’isesengura ry’irema ry’imirongo kugira ngo urebe uko wabyifashisha.

Kongera fosifore mu cyuma bishobora gufunga agace k’igice cya austenite mu gishushanyo cy’igice cya feri na karuboni. Kubwibyo, intera iri hagati ya solidus n’ikinyabutabire igomba kwaguka. Iyo icyuma kirimo fosifore gikonjeshejwe kuva ku kintu kijya ku kintu gikomeye, kigomba kunyura mu bushyuhe bwinshi. Igipimo cyo gukwirakwira kwa fosifore mu cyuma kiragenda buhoro. Muri iki gihe, icyuma gishongeshejwe gifite fosifore nyinshi (aho gushonga hasi) cyuzuzwa mu cyuho kiri hagati ya dendrites za mbere zikomeye, bityo bigatera gutandukana kwa fosifore.

Mu gihe cyo gusohora ibintu bikonje cyangwa bikonje, ibintu byacitse bikunze kugaragara. Igenzura n'isesengura ry'ibicuruzwa byacitse rigaragaza ko ferrite na pearlite bikwirakwizwa mu migozi, kandi agace k'icyuma cyera kagaragara neza muri matrix. Muri ferrite, hari ibintu bya sulfide y'umukara wijimye bigaragara kuri iyi matrix ya ferrite. Iyi miterere imeze nk'umugozi iterwa no gutandukanya fosfide ya sulfur yitwa "umurongo w'umwuka". Ibi biterwa nuko agace gakungahaye kuri fosfide mu gace gafite fosfide nyinshi gatandukanye gasa n'umweru kandi karabagirana. Bitewe n'ingano nyinshi ya fosforu mu mukandara wera n'umucyo, ingano ya karuboni mu mukandara wera n'umucyo urimo fosforu iragabanuka cyangwa ingano ya karuboni ikaba nto cyane. Muri ubu buryo, kristu z'inkingi za slab ikomeza gucukurwa zitera imbere zigera hagati mu gihe cyo gucukura umukandara urimo fosforu. Iyo billet ikomera, dendrite za austenite zibanza gukurwa mu cyuma cyashongeshejwe. Fosifore na sulfure biri muri izi dendrite biragabanuka, ariko icyuma cyashongeshejwe cya nyuma gikungahaye ku bintu bihumanya bya fosifore na sulfure, bikomera hagati y’umurongo wa dendrite, bitewe n’ingano nyinshi ya fosifore na sulfure, sulfure izarema sulfure, na fosifore izashongeshwa muri matrix. Ntabwo byoroshye gukwirakwira kandi bigira ingaruka zo gusohora karuboni. Karuboni ntishobora gushongeshwa, bityo hafi y’umuti wa fosifore (Impande z’umukandara wera wa ferrite) zifite ingano nyinshi ya karuboni. Igice cya karuboni ku mpande zombi z’umukandara wa ferrite, ni ukuvuga ku mpande zombi z’agace gakungahaye kuri fosifore, bikora umukandara muto, ugenda uhuza umukandara wera wa ferrite, n’uruti rusanzwe ruri hafi. Iyo billet ishyushye kandi igakanda, imigozi izagenda mu cyerekezo cyo kuyitunganya. Ni ukubera ko umukandara wa ferrite urimo fosifore nyinshi, ni ukuvuga ko gutandukanya fosifore bikomeye bituma habaho imiterere ikomeye ya ferrite, ifite icyuma kigaragara. Hariho uduce tworoheje twa sulfure mu mukandara mugari kandi ugaragara w’umubiri w’ikintu. Iyi ferrite ikunzwe cyane na fosifore ifite imirongo miremire ya sulfide ni yo dukunze kwita "umurongo w'ibizima" (reba Ishusho ya 1-2).

Isesengura ry'imiterere n'igabanuka ry'itandukaniro rya fosifore mu byuma by'ubwubatsi bya karuboni02
Igishushanyo cya 1 Insinga y'umwuka mu cyuma cya karuboni SWRCH35K 200X

Isesengura ry'imiterere n'igabanuka ry'itandukaniro rya fosifore mu byuma by'ubwubatsi bya karuboni01
Ishusho ya 2 Insinga y'umwuka mu cyuma gisanzwe cya karuboni Q235 500X

Iyo icyuma gishyushye cyane, igihe cyose hari phosphore igabanyije mu gice cyo hejuru, ntibishoboka kubona imiterere imwe. Byongeye kandi, bitewe no gutandukanya phosphore cyane, hakozwe imiterere ya "ghost wire", izagabanya burundu imiterere y'ibikoresho.

Gutandukanya fosifore mu byuma bya karuboni ni ibintu bisanzwe, ariko urwego ruratandukanye. Iyo fosifore yatandukanyijwe cyane (imiterere ya "umuyoboro w'umwuka" igaragara), bizazana ingaruka mbi cyane ku byuma. Birumvikana ko gutandukanya fosifore cyane ari byo nyirabayazana w'ibintu bicika mu gihe cy'ubukonje. Kubera ko ibinyampeke bitandukanye mu byuma bifite fosifore zitandukanye, ibikoresho bifite imbaraga n'ubukana bitandukanye; ku rundi ruhande, ni no gutuma ibikoresho bitanga umuvuduko w'imbere, bizatuma ibikoresho bicikamo ibice imbere. Mu bikoresho bifite imiterere ya "umuyoboro w'umwuka", ni ukugabanya ubukana, imbaraga, uburebure nyuma yo kuvunika no kugabanya ubuso, cyane cyane kugabanya ubukana bw'ingaruka, bizatuma ibintu bicikamo ubukonje, bityo imiterere ya fosifore n'imiterere y'ibyuma bifitanye isano ya hafi cyane.

Gupima metallographic Mu gice cy' "umurongo w'umwuka" kiri hagati mu gice cy'ishusho, hari umubare munini wa sulfide zoroheje z'umukara. Ibyuma bitari iby'icyuma bibaho cyane cyane mu buryo bwa okiside na sulfide. Dukurikije GB/T10561-2005 "Imbonerahamwe Isanzwe yo Gupima Imikorosikopi Uburyo bwo Gusuzuma Ibikubiye mu Byuma bitari iby'icyuma", ibyuma byo mu bwoko bwa B biba byangiritse muri iki gihe. Urwego rw'ibikoresho rugera kuri 2.5 no hejuru. Nkuko twese tubizi, ibyuma bitari iby'icyuma bishobora kuba isoko y'imyanya. Kubaho kwabyo bizangiza cyane imiterere y'icyuma no gufungana kwacyo, kandi bigabanya cyane imbaraga z'icyuma hagati y'ibumba. Bishingiye kuri ibi, hafatwa ko kuba hari sulfide mu "umurongo w'umwuka" w'imiterere y'imbere y'icyuma ariho hashobora kwangirika cyane. Kubwibyo, imyanya ikonje no kuzimya imyanya mu bice byinshi by'ibumba biterwa n'umubare munini wa sulfide zoroheje z'umukara. Kugaragara kw'ubudodo bubi nk'ubwo byangiza imiterere y'icyuma kandi byongera ibyago byo kuvurwa n'ubushyuhe. "Umugozi w'umuzimu" ntushobora gukurwaho hakoreshejwe uburyo busanzwe, n'ibindi, kandi ibintu bihumanya bigomba kugenzurwa neza kuva mu gihe cyo gushonga cyangwa mbere y'uko ibikoresho fatizo byinjira mu ruganda.

Ibice bidafite icyuma bigabanyijemo alumina (ubwoko bwa A) silicate (ubwoko bwa C) na okiside y’umubumbe (ubwoko bwa D) bitewe n’imiterere yabyo n’uburyo bihinduka. Kubaho kwabyo bigabanya imikorere y’icyuma, kandi imyobo cyangwa imyaku iravuka nyuma yo gushwanyuka. Biroroshye cyane gukora isoko y’imyaku mu gihe cy’ubukonje kandi bigatera stress nyinshi mu gihe cyo kuvura ubushyuhe, bigatuma habaho gushwanyuka gukomeye. Kubwibyo, ibice bidafite icyuma bigomba kugenzurwa cyane. Ibipimo by’icyuma bya GB/T700-2006 "Carbon Structural Steel" na GB/T699-2016 "High-quality Carbon Structural Steel" ntibisobanura neza ibisabwa ku bice bidafite icyuma. Ku bice by'ingenzi, imirongo idafite icyuma n’ifite uburebure bwa A, B, na C muri rusange ntabwo irenga 1.5, kandi imirongo idafite uburebure bwa D na D ntabwo irenga 2.


Igihe cyo kohereza: Ukwakira-21-2021